The construction sector is witnessing significant technological shifts aimed at enhancing productivity and efficiency on job sites. At bauma 2025, more than 40 new innovations in formwork and scaffolding will be unveiled, including the innovative Doka Formwork System. These innovations integrate automation and digitisation to improve performance in various construction projects.
Digital Control in Concrete Pouring and Support Systems
The Doka FormDrive system is an advanced drive mechanism that enables automatic lifting and movement of climbing formwork and wall formwork. This reduces the need for manual intervention. Additionally, the DokaXbot Lift, a semi-automated robot, assists in precisely positioning formwork at heights of up to 5.7 metres. It automatically adjusts for surface irregularities, ensuring the efficiency of the Doka Formwork System.
Advanced Concrete Pouring Technologies
The Doka LeanForm system acts as a centralised assembly platform, similar to an assembly line. Here, formwork units are pre-assembled in a controlled environment before being lifted into place by cranes. This minimises material movement within the site and reduces work time. Another key development in the Doka Formwork System is the smart heated formwork system. It allows for temperature-controlled concrete pouring using digital sensors, improving the curing process of low-carbon concrete and reducing processing time.
Sustainability and Recycling in Formwork Systems
The Xlife top sheet consists entirely of recycled plastic, making the formwork panel more durable and reducing raw material consumption. Manufacturers can recycle it at the end of its lifecycle to produce new panels, supporting the circular economy in construction. This approach aligns with the principles of the Doka Formwork System.
Improvements in Scaffolding and Support Systems
The DokaXshore is a lightweight shoring system that requires no tools for assembly and can support loads of up to 100 kN per leg. Additionally, the UniKit system has been enhanced to support skyscrapers, bridges, and tunnels. It features wall-mounted installation options capable of handling up to 400 kN loads and integration with Ringlock systems for safe work platforms at various heights, showcasing comprehensive support within the Doka Formwork System.
Automation and Digital Integration in Construction
A dedicated smart demonstration area showcases specialised robots for formwork handling and assembly. Alongside this, there are digital platforms that allow for remote monitoring and management of construction activities. These technologies aim to provide greater transparency and reduce errors in construction processes. Ultimately, they improve project quality and reduce operational costs as part of the Doka Formwork System.
Summary
| Field | Innovation | Key Feature |
|---|---|---|
| Formwork Handling | DokaXbot Lift | Semi-automated robot for precise formwork positioning at 5.7m |
| Concrete Pouring | Doka LeanForm | Centralized assembly platform reducing work time and increasing efficiency |
| Sustainable Formwork | Xlife top sheet | Recycled plastic panels for reusability |
| Shoring & Scaffolding | DokaXshore | Lightweight system with 100 kN load capacity per leg |
| Digitalization | Integrated digital platform | Full remote control over formwork and concrete pouring operations |
These innovations indicate a growing shift towards smart construction, where automation and digitalisation drive efficiency and sustainability in future construction projects, with significant contributions from the Doka Formwork System.
