Designer Beid standing with crossed arms next to a massive, open 3D-printed Poké Ball showing internal shelves and a Bulbasaur plush.

The Pokémon Ball Project: Exploring the Intersection of Engineering Design and Childhood Curiosity

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The Mystery Behind the Pokémon Ball

Pokémon Balls have always sparked curiosity since the series’ inception. For nearly three decades, children have watched as balls were thrown at characters like “Pidgey” and “Rattata” without fully understanding what happens when the button is pressed and the ball closes. In the anime, mysterious explanations were shown about converting Pokémon into energy using red light, while the games treated it simply as if it were just a loading screen. Trading cards, on the other hand, always depicted the ball as closed. Thus, the mystery persisted across more than a thousand Pokémon species, along with multiple regional variants and a wide array of related merchandise.

Bringing Childhood Curiosity to Life

Recently, a hobbyist built a real-life, two-meter Pokémon Ball large enough to fit a person inside, complete with a gaming room. The construction process was complex and chaotic, as one might expect when turning a childhood idea into a tangible project.

The project began with a simple question: what is inside a Pokémon Ball? Rather than settling for Nintendo’s official explanation of “converting Pokémon into energy,” the builder chose a practical approach inspired by the ’90s. Inside the ball, he placed a Nintendo 64 console running Pokémon Stadium.

Meta Fun and Childhood Nostalgia

What sets this project apart is its play on the meta dimension of the game: you are inside the ball that is supposed to contain Pokémon while playing a game depicting battles of those very Pokémon on the same device that represents the series’ golden era. Here, childhood curiosity merges with a real-world experience, reflecting both a passion for exploration and innovation simultaneously.

Designer Beid standing with crossed arms next to a massive, open 3D-printed Poké Ball showing internal shelves and a Bulbasaur plush.
Designer Beid showcases the architectural scale of the Poké Ball, where the open shell reveals a functional interior space. (Courtesy of Beid)

Challenges of Building a Two-Meter Pokémon Ball

Constructing a two-meter-diameter Pokémon Ball is far from a simple low-fidelity model; it represents a significant engineering and technical challenge. The project uses a skeleton framework made of plywood, precisely cut with CNC technology, along with more than 400 3D-printed panels forming the outer shell. Fiberglass and resin are then added to enhance strength and durability. However, reaching this final result was not straightforward, involving several failed attempts before achieving the final design.

Failed Attempts and Material Choices

During experimentation, clear difficulties with the materials emerged:

  • Flexible MDF panels broke easily when shaping them.
  • Using polystyrene encountered dimensional compatibility issues, hindering the required precision.

The solution came through 3D printing, but it required running multiple printers for several continuous weeks, with nozzle upgrades to 0.8 mm to speed up production. These materials were critical in achieving the desired precision.

Assembly Process and Engineering Precision

After printing, over 400 pieces needed careful assembly and alignment. Each piece was 3 mm thick, split in half to fit the printers, and then glued back together using hot pins and molds to maintain the desired curvature. The ultimate goal was to form a smooth, precisely shaped ball, highlighting the project’s engineering complexity.

Fatigue and Mental Challenge

Long and intricate projects like this also take a psychological toll on the creator. After two months of continuous work, questioning decisions and even life choices becomes part of the accomplishment experience, reflecting the mental and emotional depth required to turn a childhood idea into tangible reality. This process is a reminder of the patience needed in design research and execution.

A high-gloss, oversized Poké Ball replica positioned on a green turf base outside a modern building with wooden cladding.
The high-gloss finish of the exterior shell reflects the surrounding environment, blurring the lines between toy and outdoor sculpture. (Image © Beid)

Entrance Design: Balancing Form and Function

When designing the Pokémon Ball, it was essential to find a practical solution for human entry. Rather than splitting the ball at its natural equatorial line, which would have allowed it to open fully, an opening near the bottom was adopted. The reason is clear: splitting the ball at the equator would require a person to climb a one-meter edge every time they wanted to play games like Pokémon Snap. While theoretically fun, this would be impractical in urban contexts or daily use.

Lower Entrance and User Experience

The bottom entry allows natural access without compromising the iconic spherical shape from the outside. The door was designed with hidden wheels beneath a green grassy mat, making it appear as part of the surrounding environment while remaining easily movable when needed.

The Importance of Practical Design in Heavy Projects

Such practical design choices become crucial when handling a project weighing several hundred pounds that must be moved through doors or tight spaces. Here, the intersection of aesthetic appeal and real-world usability highlights a significant engineering challenge.

A 3D CAD render of the Poké Ball project showing the internal wooden ribs and the placement of a retro TV set.
Technical 3D modeling was essential to integrate the internal wooden support structure with the spherical exterior panels. (Image © Beid)
3D model render of the Poké Ball project with a grey humanoid figure seated inside to demonstrate interior ergonomics.
Ergonomic studies in the design phase ensured the interior space could comfortably accommodate a person for an immersive experience. (Image © Beid)

The Challenge of Completing the Project: The Critical Phase

Finishing a project of this scale was a major challenge. With over 400 3D-printed pieces interfacing with wood, and then with fiberglass and resin, every seam needed careful smoothing. This phase distinguishes those who complete ambitious projects from those who leave them half-finished to gather dust in the garage.

Sanding and Preparing for Paint

The builder applied filler to the seams, sanded 90% of it, and repeated the process several times until the surface was smooth enough for glossy red and white paint. Despite the physical intensity, this step was essential to achieve the appearance of a single, seamless ball, even though the project technically consists of hundreds of pieces.

The Hidden Work Behind the Scenes

This stage rarely appears on social media, it isn’t as visually exciting as assembly or the final result, but it represents the real work that makes the difference. Long weeks of sanding, dealing with dust, and following safety protocols reflect the substantial practical effort required to turn a complex idea into a tangible, smooth-finished model.

Interior view looking up at the multi-colored 3D-printed segments attached to a radial wooden frame.
The internal wooden ribs mimic traditional dome construction, providing a sturdy framework for the 3D-printed skin. (Courtesy of Beid)
A person in a respirator applying fiberglass cloth and resin to the surface of the colorful 3D-printed Poké Ball shell.
Applying fiberglass layers to reinforce the 3D-printed segments, a crucial step for long-term structural durability. (Courtesy of Beid)

Interior Design and User Experience

Inside the Pokémon Ball, a fully equipped space was created with carefully considered details. This includes a Nintendo 64 connected to a CRT TV, custom curved furniture that fits the spherical shape, framed Pokémon cards, and precise lighting that enhances the overall experience of the space.

Practical Engineering Considerations

The electrical system features a disconnect plug, allowing the ball to be completely separated and moved without the need to reconnect power. This functionality reflects thoughtful planning, showing that the design was not merely a visual display but a fully usable project, far beyond the initial construction concept.

A Nostalgic Loop: A Meta Gaming Experience

Sitting inside the ball while playing Pokémon Stadium on a 1996 console creates a recurring loop of nostalgia. Here, the series is not experienced abstractly but through its original medium, with a physical sense of the space that shaped how players interacted with these creatures. This design experience focuses not only on form but also on functionality and emotional depth, making it a true tribute to the original spirit of the series.

A person playing Pokémon Snap on a vintage Nintendo 64 inside the custom-built Poké Ball interior.
The project culminates in an immersive nostalgic experience, featuring a fully functional retro gaming station. (Image © Beid)
The exterior shell of the Poké Ball during the sanding and filling phase, showing various colors of 3D-printed plastic and filler.
Before the final paint, the shell undergoes extensive sanding to achieve a seamless, professional architectural finish. (Courtesy of Beid)

A Space for Imagination: Beyond the Pokémon Ball

The Pokémon series has thrived by leaving wide spaces for imagination. For instance, how could a 32-foot Onix fit inside? What would it feel like on the inside? Neither the games nor the anime provided a clear explanation, leaving millions of children to fill in those gaps themselves. Even details like the human diet remain unexplored (are all humans vegan? We’ve never seen them eat Pokémon).

Turning Childhood Curiosity into Reality

Building a massive Pokémon Ball containing a gaming setup doesn’t answer the official questions of the series, but it does something else: it transforms childhood curiosity into a tangible experience. Instead of relying solely on imagination, visitors can enter the ball, pick up a Nintendo 64 controller, and immerse themselves in the games that started it all.

Meta Experience and Childhood Nostalgia

While playing, you’re transported back to 1998, trying to defeat the Elite Four while hearing your mother call you for dinner. The difference now is that you are inside the very icon that defined the series, creating a unique experience that blends nostalgia with real-world interaction. This moment encapsulates why the builder spent months constructing this project: it’s not just a visual model but a fully integrated design and emotional experience.

A craftsman using a spray gun to apply a white primer coat to the large spherical dome in a workshop.
The application of primer creates a uniform surface, preparing the structure for its iconic red and white color scheme. (Courtesy of Beid)
The finished Poké Ball structure with a closed hatch, showing the clean lines of the central button and black belt.
When closed, the structure stands as a perfect geometric sphere, hiding the complex world within. (Image © Beid)

ArchUp Editorial Insight

Although the idea of turning the legendary Pokémon Ball into a two-meter physical model is an impressive experience from the perspective of innovation and childhood nostalgia, viewing it from an architectural standpoint reveals a different layer of considerations. The project demonstrates a clear ability to blend form and function, especially in the design of the lower entry hatch and the ball’s mobility, as well as attention to interior details such as curved furniture and a disconnectable electrical system. This reflects thoughtful planning and practical user experience. These aspects convey the sense that design is being used as a tool to create an interactive, sensory experience, rather than merely a visual model.

However, several reservations can be noted. First, the strong focus on technical precision and emotional nostalgia may make the project less replicable or adaptable to other contexts, as the resources required, from advanced 3D printing to fiberglass and resin, are very high relative to practical output. Second, the project lacks a broader architectural dimension, as it concentrates on simulating an entertainment icon rather than exploring how an innovative design could integrate into an existing urban environment. Third, material sustainability and ease of maintenance are important concerns, particularly given the project’s weight and the sensitivity of its assembled components, which limit its use in long-term practical or educational settings.

From an architectural benefit perspective, the project can be seen as a source of inspiration for experimental ideas in both interior and exterior design, particularly regarding user experience, unconventional spatial experiences, and reinterpreting iconic forms in a practical way. Additionally, the approach to handling fine details and curved designs can inspire applications in furniture or interactive spaces within educational or recreational buildings, while maintaining realism and functional flexibility.


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